Color fixing washing machine for dyed synthetic fabric

Color fixing washing machine for dyed synthetic fabric

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Color fixing washing machine for dyed synthetic fabric

Product instruction

The high efficient washing machine apply to washing process for low tension required fabric, and fine sensitive fabric. High automatic control, high reproducibility. According to different production process requirements, can flexible select standard washing unit, and personalized custom control method. It’s also available to customize the structure according to the special production process requirements for new fabric. Besides, the communication control technology, recipe management control technology, fluctuation trend control technology, tension control technology and remote control technology is already in industry leading level.

Design concept

  • Ultra low bath ratio washing chamber design, to guarantee minimal consumption of water, reagent and steam
  • Complex piping design, to make washing running and operation more easy
  • Compact working line and multi drive control mode guarantee minimal tension
  • Complex and time consuming standardized manufacturing process, to achieve the highest processing accuracy
  • Comprehensive and humane high-level language control system, make the operation to become only moving fingers
  • International well-known brand accessories guarantee the machine’s stability and make the maintenance become easy.

Application concept:

  • Professional team with ten years of application experience in the industry, focusing on solving application problems
  • Pre-processing and pre-technical support guarantee structure selection and processing control reasonable
  • Mature technology guidance guarantee the smooth running of the machine
  • Professional service team guarantee the equipment running normally.

Technical parameter

  • Working width: 2400-2600mm
  • Main voltage: 380V/3PHASES/50HZ
  • Air pressure: 7bar
  • Steam pressure: 4bar
  • Water pressure: 2bar
  • Operation style: left hand or right hand (optional)
  • Technical advantage

High automatic control

  • Use Siemens automatic control system, visible running state.
  • Intelligent recipe management system, automatic collect 50 items machine running data, automatic storage and call out data, strong operation
  • Automatic dosing water system to feed water by fabric's weight or pre-set process receipt
  • Automatic dosing chemicals system, measuring pump precise control dosing proportion, precise unit to ml/L.
  • Automatic PH neutralization system, automatically dosing acid according to the pre-set PH value, high accuracy.

Low tension running

  • Use tension sensor to monitor the tension of each section of the washing box in real time to ensure the low tension running.
  • The reasonable and compact fabric line, use main driving roller to reduce fabric running tension.
  • Tension compensator control system, compensate and adjust running tension according to constantly monitor data.
  • The whole machine's driving control system use advanced communication control principle, can collect tension data with high speed and control and adjust the drive motor drive ratio to achieve low tension running.

Even washing

  • Water tank heating method is bottom indirect heated by heating panelLINK patented product). The entire surface of washing box is heated evenly to guarantee same washing effect in fabric's left, middle and right.
  • Washing box use high efficient turbulent net roller structure (patented product), turbulent net roller return work to get water flow to rinse fabric evenly, improve washing efficiency.
  • Spray evenly, equipped with big circulation pump, use water flow circulation stabilization device patented product), to guarantee spray pressure is same in left-middle-right.
  • Precise dosing system and special feeding method to guarantee same dosing in fabric left-middle-right.
  • The feeding water is pre-heating by heat ex-changer, to make fresh water and original water temperature is closed, to reduce temperature fluctuation.

Low energy consumption

  • Water tank heating method is bottom indirect heated by heating panel, reduce water capacity and chemical dosing. Fast water exchange between washing box and filter to guarantee even chemical concentration.
  • The washing tank's bottom heating panel is covered by heat resisting insulation to make sure stable water temperature in washing box and prevent heat loss.
  • Equipped with vacuum suction machine to remove oil, reduced water consumption of subsequent oil-removing processing.
  • Washing compartment use stair-stepping overflow design, each compartment can independently feed water, drain water and overflow water. Can flexible set process, effectively save water.

Simple operation mode

  • The whole machine is automatic controlled, visible running data, warning tips for production consumption and trouble list and so on, strong operation mode.
  • Production process receipts can be stored and recalled by computer system to maximally guarantee reproducibility of the production process.
  • Touch screen intuitively display the machine running work output, water consumption, air consumption, steam and energy consumption. It's easy to collect and analyse.
  • The machine’s central control system use Siemens newest products. Can connect with customer's ERP system and know the real-time machine running data through remote and remote diagnosis.